Scaling a medical device for global production is challenging. Even when a design is proven, small component-level issues can quickly escalate into major risks when manufacturing ramps up. In this case, a precision wire form within a dry powder inhaler began generating particulate contamination, pushing rejection rates as high as 40% and putting the entire programme at risk.
In our latest case study, we explore how Advanex Medical worked across the supply chain to identify the root cause and implement an in-line laser deburring solution that eliminated contamination without compromising the component’s integrity. The result was a robust, repeatable process capable of supporting high-volume production across the US and EU. Read the full story to see how a design-led approach can unlock scalable, compliant manufacturing.